At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 150mm or 200mm depths. The wet cast system also minimises camber variations between precast units insuring a uniform suspended concrete floor. The prestressed floor slabs are used where the loosely reinforced slabs are close to their limits, with regards to load and span width. To view a more detailed Step by Step Guide of the Installation and Delivery of the Floors, Stairs and Landings please click here. A smooth soffit finish to the precast floor is a benefit of the wet cast system and is suitable to receive a direct paint finish. The casting system of the Wide Slab Flooring also enables the manufacture of special width floor slabs cast to size rather than cut down from stock as is typical of traditional Hollowcore flooring systems. Supporting you at every part of the process: design, construction and installation, our dedicated team of structural engineers and precast installers have extensive experience of delivering a wide range of prestressed floors, precast wall and stairs projects nationwide. Choosing precast over traditional in-situ can lead to a reduction of up to 60% of manpower required on site and save up to 30% in construction time. Wet cast from high quality steel moulds using quality assured engineering grade concrete (60 N/mm²), guarantees the quality and performance of all our precast concrete flooring products. These table is a guide only Finishes may vary. This will ensure the free flow of information and design approval being achieved within the timescales. ACP precast concrete floors are specifically manufactured to comply with the new approved Document E, 2003 Edition – Resistance to the passage of sound. The average cost for a standard 12′ x 12′ shed concrete slab costs roughly: $720 – $1,200. The dense concrete slab used in the ACP Wide Slab system has benefits in acoustic performance over Hollowcore flooring. All products are pre-made and delivered to your construction site. Prestressed concrete floor units are also ideal for suspended flooring to subsequent levels, being quickly and safely installed to provide an instant safe platform for following trades. Get contact details & address of companies manufacturing and supplying Precast Concrete Slabs, Precast Cc Slabs across India. Bison Precast is able to offer several solutions to incorporate balconies within a floor layout: additional reinforcement can be incorporated into hollowcore slabs to accept bolt-on steel balconies. Call us today! Prestressed concrete flooring is delivered to site ready to install and ready to use without costly site delays for curing. Wide Slab Prestressed Flooring Safety Statement, ACP (Concrete) Ltd - Material Health & Safety Datasheet, CFS Fixings - Spherical Head Lifter Guidance, Installation, Delivery and Safe Handling Guidance for Prestressed Floor and Precast Stairs and Landings, Our Prestressed and Precast Concrete Design and Installation Service. Prestressed flooring is the most effective type of flooring where large spans and shallow depths are desirable. Precstressed concrete floors also exhibit excellent and fire resistance properties. A sand/cement screed can be applied to the grouted suspended concrete floor to form a robust finished floor or base for ceramic floor finishes. The effective management of cost enables clients, developers, and facilitators to achieve value for money. Precast concrete floor units are also ideal for suspended flooring to subsequent levels, being quickly and safely installed to provide an instant safe platform for following trades. However, if you required this precast flooring system can be manufactured in different depths to suit spans and anticipated floor loads. Suitable for all floor levels from ground to roof, this rapid flooring solution is ideal where long spans and/or high load bearing capacities are required minimising costs and production time. BubbleDeck precast concrete floor slabs. There also are also available as solid, 3 or 5 core floor slabs. Service Holes can be factory made or cored on site. Precast concrete frames involve an entire structure being fabricated off-site. Once all the units have been installed the C25 concrete grout is placed in the joints to tie the floor together. Hollow Core Plank Mid South Prestress is the largest producer of precast hollow core plank concrete in the mid-southern United States. Precast concrete flooring is delivered to site ready to install and ready to use without costly site delays for curing. Available as supply only or supply and install, all our precast concrete floor beams are delivered nationwide from our factories in Workington, Cumbria. Estimate the labor price to pour concrete vs. buy precast cement pads. The above safe span table is for reference only. Get in touch today. They must therefore be ready to adapt to all architectural demands. Precast Concrete Stairs manufactured for project at 35 Shelbourne Road November 26, 2020; Hollowcore slabs provided for care facility in north dublin October 28, 2020; Construction Safety Week – 19th – 23rd October 2020 October 15, 2020; Precast concrete Super Wideslab® flooring and precast stairs for Lidl Epson October 1, 2020 Wet cast from high quality steel moulds using quality assured engineering grade concrete (60 N/mm²), guarantees the quality and performance of all our prestressed concrete flooring products. Precast Pre-stressed concrete floor pIanks grouting in between pIanks forming suspended slabs : 600 mm wide pIanks 6m long 200 thick: m2 £ 75.00 : floor spans 3.00 m - 6.00 m 1200 mm wide by 150 mm thick: m2 £ 75.00 : floor spans 6.00 m - 7.50 m 1200 mm wide by 200 mm thick: m2 £ 57.00 The Wide Slab floor lifting system also eliminates the need to “bar” individual prestressed floor beams into final position as is typical of Hollowcore floors lifted with chains or beam clamps. The suspended floor system offers potential to minimize excavations when used at ground floor level a particular benefit where excavated material must be removed from site. An Omnia Flooring Slab is a reinforced Precast Concrete Slab which incorporates a triangular lattice girder that is attached to a lower layer of reinforcement. Come explore the benefits of this cutting-edge floor system and discover how T-SLAB could reshape your future projects. Advantages of Choosing Prestressed Concrete Flooring. The Omnia Flooring system is suitable for steel and concrete framed structures and masonry construction. If viewing in mobile version we recommend you view the available pdf. We have put together a few scenarios, ... Slab Material first floor * concrete block: R20000: R38000: R70000: Slab Concrete… A fundamental component of your structure, precast slabs constitute formwork and ensure the strength of your building’s floor. Our precast hollowcore slabs are significantly lighter when compared to solid precast concrete floor slabs. As prestressed precast floor slabs are designed to span further, it also reduces the foundation costs. As prestressed floor slabs are designed to span further, it also reduces the foundation costs. Suspended concrete floors constructed with ACP’s Wide slab flooring can be designed to eliminate additional ceiling finishes in many cases. It also enables us to supply high performance precast concrete Wide Slab Flooring at low cost. In addition, structural components can be supplied for incorporation into a structure on-site. Precast Concrete Frame Construction. ACP (Concrete) Ltd offers several solutions to suit your site-specific requirements. Specifically, ... How much does Rib and Block Slabs cost in South Africa? Openings for services, pipes and ducting can also be cast into the precast concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. The width, depending on the production procedure, is up to 3 m, thickness of the concrete board is 80 - 120 mm. Frames can simultaneously achieve both structural and decorative design requirements – a wide variety of mixes, colours and finishes can be accommodated. How much does a concrete slab cost in Johannesburg? The dense nature of the product eliminates possible fire spread through hollow cores. ... No other building system accommodates creativity and practicality like Spancrete hollowcore floor and roof building systems. ACP (Concrete) Ltd Wide Slab Flooring are a high quality, economical suspended concrete floor construction using long prestressed concrete floor slabs (or planks) supported by either masonry walls or a supporting frame structure in steel or precast concrete. Available to all our clients and customers, these services give you the peace of mind of working closely with an experienced company you can trust to deliver every stage of your project. Low cost – 35% less concrete. Our Contract Manager's will assume control and co-ordination of the works on the placement of your order. the bass beams family. One-Way Slabs on Beams. CSS has over the past 10 years and over 100 projects, provided our company, Chalkline Construction, with a holistic service incorporating engineering, design, slab supply and professional advice. A more specific safe span calculation based on the salient loading details can be produced by contacting our Technical Department. Designed to withstand exposure to weather. Walls, Agriculture & Bespoke 01889 598660, Product, Material Safety & COSHH Datasheets, CE & Declarations of Performance Certificates, We are part of the Thomas Armstrong Group, Home / Prestressed and Precast Concrete Products / Floors. The final product and method of installation will generally be determined by any site restrictions, the proposed sequencing of work and which product will provide the desired solution most economically. Discover precast hollow core concrete flooring from Milbank. At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 100mm, 150mm or 200mm depths. Openings for services, pipes and ducting can also all be cast into the precast concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. At ACP (Concrete) Ltd, our prestressed floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. Our prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. 1. HomeAdvisor's Concrete Slab Cost Calculator gives average installed concrete costs per square foot or size (30x30, 24x24, 40x60) for garage floors, sheds, backyard slabs and more. or $6 – $10.00 per square foot. The construction industry in Ghana is becoming efficient in the area of cost and achieving advance technologies. Product range Company Profile. Can accommodate irregular or complex building designs. There are three different sizes available: Click on the image below to download and view the 'Wide Slab Product Datasheet'. Alternatively, help and advice for the safe handling and installation of precast units can be supplied as documentation and if required a supervisory site visit can also be arranged. By Mohamed Mahgoub, Ph.D., P.E. Our experienced in-house engineering department offer a complete design and calculations service providing you with full construction drawings to deliver high quality precast solutions. This latticed girder also provides support for the upper mesh reinforcement and is used as an anchor point when lifting panels into position on site. It also enables us to supply high performance prestressed concrete Wide Slab Flooring at low cost. Welcome to Nitterhouse Concrete . Please contact us to discuss any of your design and installation requirements. product range. Openings for services, pipes and ducting can also all be cast into the prestressed concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. Click to download and view All Composite Construction Safe Span Specifications, Product Sizes & Performance Specifications, Wide range of sizes to suit various spans and loads. Since our humble beginnings in 1923, Nitterhouse has been a consistent source of quality and innovation in the concrete manufacturing industry. Find here Precast Concrete Slabs, Precast Cc Slabs manufacturers, suppliers & exporters in India. Robust details for progressive collapse regulations are easily incorporated into the design of the prestressed concrete flooring system. The prestressed concrete floor is suitable for underfloor heating systems providing a high thermal mass in addition to the benefits of a concrete floor solution. Building Regulations Part A ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. They also are also available as solid, 3 or 5 core floor slabs. This joint is designed to receive a grout infill without additional shuttering to the soffit prior to installation of insulation and floor finishes. Using an extruded process, hollow core plank (or hollow core slab) is a plant-manufactured prestressed concrete slab with continuous cores, or voids, which considerably reduces weight (up to 50% compared with a poured-in-place flat slab) and cost. Consideration must be given to depth of finishes with regard to camber when using long spans. Lafarge Precast Concrete Hollowcore Slabs. The advantages also include the specialist Wide Slab lifting system that’s not only safe, but also fast and simple eliminating slab damage caused by choke hitch chains. Banagher Precast Concrete offsite precast building solutions include but are not limited to precast flooring, double tees, stairs, walls, elevator cores, beams, façade panels, bespoke and architectural precast. Precast Concrete Hollowcore Slab flooring units provide long spans with cross sections that reduce the height of the building, saving material cost, and their inorganic composition enhances fire protection. Lighter Weight. Along with being significantly easier to lift and handle during the construction process, hollowcore slabs lower construction costs related to the amount of material required to cast the slabs as well as the cost to transport the finished product to the job site. Lifting inserts are cast into the units during production. Welcome To Ernecast Ltd About Us. Savings. Designed to withstand heavy loading conditions. For more information click on the relevant box. With the new Tindall Superior Lightweight All-Purpose Beam (T-SLAB), that revolution has finally arrived. It is a permanent formwork solution and can be used in: Subscribe to our newsletter and stay up to date on all the latest news from Flood Precast. They have always been extremely approachable and keen to offer sound solutions to any challenges we encounter on site. Allcostdata.info has a large list of precast concrete and its cost. A family run company trading since 2003, we pride ourselves on supplying quality products at competitive prices. The advantages also include the specialist Wide Slab lifting system that’s not only safe, but also fast and simple eliminating slab damage caused by choke hitch chains. Accurate first-time placement means the concrete floor slab is in its final position before the crane unhooks. That role has been strengthened through the acquisition of Topfloor by the Echo Group, South Africa’s largest and longest-established prestressed and precast floor … ACP offers several solutions to suit your site-specific requirements. FP McCann is one of the UK’s leading manufacturers of high-quality precast concrete floors. The units themselves are manufactured at a width of 1200mm and depths of 150, 200, 250, and 300mm. Suspended concrete floors constructed with ACP’s Wide slab flooring can be designed to eliminate additional ceiling finishes in many cases. BubbleDeck floors eliminate up to 35% of concrete from suspended slabs. Structural precast can range from $43 per linear foot for a 15-foot span to as much as $95 per linear foot for a 30-foot span. ACP (Concrete) Ltd.’s prestressed concrete Wide Slab floors are therefore ideally suited for inclusion in modern high U-value construction schemes where supporting walls are built from autoclaved aerated blocks as the Thomas Armstrong Airtec Block system incorporating the latest thin joint technology. A typical concrete slab costs $4 to $8 per square foot with most homeowners spending between $5.35 to $6.17 per square foot, or $113 to $126 per cubic yard for both materials and installation. Strong, versatile, cost-efficient slabs for buildings in residential, commercial settings. Omnia Flooring Update at The Heineken Brewery, By using this website, you consent to the use of cookies in accordance with the Flood Precast, What is BIM (Building Information Modelling), Precast Concrete Stairs manufactured for project at 35 Shelbourne Road, Hollowcore slabs provided for care facility in north dublin, Construction Safety Week – 19th – 23rd October 2020, Precast concrete Super Wideslab® flooring and precast stairs for Lidl Epson, Digital Marketing Strategies by Emarkable.ie. The wet cast system also minimises camber variations between precast units, insuring a uniform suspended concrete floor. There is a great need for a durable precast concrete floor structure that is lighter, stronger and more energy efficient, and one that can be manufactured in variable sizes. Our design services including cantilever wall foundation design, precast wall panel design or design of bespoke precast products where our standard products don’t meet your requirements. These lifting points are then used to handle the planks within the factory and once again on-site. Precast concrete floors also exhibit excellent and fire resistance properties. Savings of €1,000’s have been made, even in small houses, by opting for Gleeson Precast. To view a more detailed Step by Step Guide of the Installation and Delivery of the Horizontal Wall Panels, please click here. Please consult our Technical Department. This study seeks to analyze cost estimating of the structural frame (column and slab) by considering cast-in-place and prec… CLEAN: No concrete pouring, no debris, and no dumpster. A 50mm minimum C30 concrete screed with A142 mesh can be bonded to the installed Wide Slab floor. Prestressed Concrete Flooring. Accurate first-time placement means the concrete floor slab is in its final position before the crane unhooks. The dense nature of the product eliminates possible fire spread through hollow cores. Robust details for progressive collapse regulations are easily incorporated into the design of the precast concrete flooring system. Precast Concrete Slabs & Suspended Floor Slab. Building Regulations Part A: ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. A recent research project directly compared the costs of precast concrete to on-site pouring and found precast concrete slabs save 23 percent over cast-in-place concrete. The TopFloor Product Range TOPFLOOR HOLLOW-CORE CONCRETE FLOOR PANELS HAVE BEEN AN IMPORTANT CONTRIBUTOR TO THE GROWTH OF THE BUILDING AND CONSTRUCTION INDUSTRY IN THE WESTERN CAPE SINCE 1997. Commercial flora civil engineering hollow core concrete slab dimensions stronger precast concrete floor system concrete deck slab hollow core spc wells hollowcore production of hollow core slabs with. Site Specific risk assessments and method statements are available following a prestart visit to site, which will be logged with all relevant parties, prior to commencement of work on-site. The product is designed, manufactured and certified to EN 12737 in our ISO 9001:2008 accredited plants. At ACP (Concrete) Ltd, our prestressed precast floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. ACP prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. Large areas can be erected quickly and safely. Soffit can be left exposed saving on additional costs for suspended ceilings. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget. There also are also available as solid, 3 or 5 core floor slabs. Site specific requirements, such as hard standing areas, movement of materials to create space and overhead obstructions will be identified and discussed with the Site Manager prior to commencement of installation work and these requirements will form part of the method statement. Propping of the floor may be required. ACP (Concrete) Limited will not be held responsible for any damage or injuries in connection with handling or installation not carried out by ACP (Concrete) Limited. Precast concrete is the most commonly used building material in the world and a wide variety of products are available including flooring beams and slabs… The units are lifted in using the lifting pins cast into the units and placed in their final position. ACP prestressed concrete floors are specifically manufactured to comply with the new approved Document E, 2003 Edition – Resistance to the passage of sound. See Span/Load Tables for full details. FAST: Including APC early on in the design process saves you time and money. Our precast concrete wall solutions offer quick and simple installation which is usually carried out using either a crane or telehandler. That’s why we designed the FEHR precast slab as a model of innovation and cutting-edge engineering: available in a range of thicknesses and configurable to all construction formats, FEHR’s … 100mm-thick solid prestressed slabs can be used as permanent formwork for a cast in-situ balcony. These lifting points are then used to handle the planks within the factory and once again on-site. All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. ', Click to download and view pdf  Sound Attenuation. Here, the average cost can range anywhere from $6 to as much as $15 per square foot. However, costs can rise if you’d like to have something decorative as a stamped concrete patio, or if you’re looking to have curves and other decorative edging features installed. A family run business with over 60 years’ experience, we offer an extensive range of precast concrete flooring solutions including beam and block/poly flooring, ThermaBeam™ flooring, hollowcore flooring, stairs and landings to the industrial, commercial and domestic markets. The precast concrete floor is suitable for underfloor heating systems providing a high thermal mass in addition to the benefits of a concrete floor solution. Precast Concrete Wide Slab Flooring can be installed directly from the delivery vehicle using a crane to its final position due to each unit being referenced individually to suit the approved ACP (Concrete) Limited design drawing. 3. Spancrete hollowcore precast concrete planks & slabs are fire resistant, reduce weight and costs. Columns yielded a similar result, with savings at 21 percent less cost than on-site pouring. Cast in situ method is used to construct one-way slabs on beams which involves fixing of forms followed with the installation of reinforcements, and finally the pouring of fresh concrete. Excellent sound insulation and fire resistant. The dense concrete slab used in the ACP Wide Slab system has benefits in acoustic performance over Hollowcore flooring. We supply, deliver and erect prestressed hollowcore floor slabs and precast concrete stairs throughout Ireland. Bespoke Precast Concrete Products & Solutions, To view a more detailed Step by Step Guide of the Installation and Delivery of the Floors, Stairs and Landings please, To view a more detailed Step by Step Guide of the Installation and Delivery of the Horizontal Wall Panels, please, Prestressed and Precast Concrete Products, No Core Flooring Reduces Sound Vibration Passage, Minimal Joint Flooring Restricts Possible Sound Penetrations, Minimises Subsequent Application and Costs, Fast Rack Construction Low Cost Flooring system, CE38 - Prestressed 150mm Wideslab - On Request, CE39 - Prestressed 200mm Wideslab - On Request, Minimal joints restrict the possibility of sound penetrations. Each panel is designed and manufactured to your specific shape requirements and structural capacity making it an extremely versatile building product. The 200mm prestressed concrete floor slab section is also available with a polystyrene core system to reduce unit self-weight, increasing safe spans. Please contact us for more information. The wet cast system also minimises camber variations between prestressed units insuring a uniform suspended concrete floor. We employ dedicated specialist reliable subcontract fixing precast teams who have worked closely with ACP (Concrete) Ltd over many years. The Wide Slab floor lifting system also eliminates the need to “bar” individual floor beams into final position as is typical of Hollowcore floors lifted with chains or beam clamps. Aerial Precast Systems can save you 6 months of construction time. Please note that any information provided is to be used as a guide only. Local … Nowhere is this need greater than in areas devastated by storms, particularly in New Jersey’s rebuilding efforts after Superstorm Sandy. EFFICIENT: APC products and services require only one inspection, saving time and eliminating delays in the construction process. There following options are available below. The reinforced concrete flat slab option has a lower frame and floor cost than the steel composite beams and slab option (£173/m² compared to £177/m²), however on a total building basis, the steel composite beams and slab option has a lower cost (£1,982/m² compared to £2,183m²), due to both a lower roof cost and lower preliminaries resulting from the shorter programme. Lifting inserts are cast into the units during production. ACP (Concrete) Ltd.’s precast concrete Wide Slab floors are therefore ideally suited for inclusion in modern high U-value construction schemes where supporting walls are built from autoclaved aerated blocks as the Thomas Armstrong Airtec Block system incorporating the latest thin joint technology. Concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. The Thomas Armstrong Group is a trusted supplier of, Bespoke Precast Concrete Products and Solutions, Quality, Environmental and Sustainability Commitment, Installation, Delivery and Safe Handling Guidance for Prestressed Concrete Floor, Stairs and Landings, Advantages of Choosing Precast Concrete Flooring. Please contact us for further information. Wide slab Flooring are designed to have a special shear key detail on the long edge. The use of precast concrete technology has been embraced by the construction industry in Ghana. Concrete flooring system is suitable for use in achieving the requirements of building regulations a. Your final cost will depend on the slabs size, thickness, and No.., with regards to load and span width cost-efficient slabs for buildings in residential, commercial settings to span,... 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